Crawler Excavator Swing Bearing: Precision Engineering for Heavy-Duty Rotation
High-Performance Slewing Solutions for Your Excavator
As a professional manufacturer specializing in rotary technology, we understand that the crawler excavator swing bearing (also known as a slewing bearing or swing circle) is the critical "joint" of your machinery. It is responsible for supporting the entire upper structure's weight while facilitating smooth 360-degree rotation under extreme load conditions.
Our excavator swing bearings are engineered to replace OEM parts perfectly, ensuring your excavators, from mini diggers to massive mining shovels, maintain peak operational efficiency. We combine advanced metallurgy with precision machining to deliver bearings that withstand shock loads, vibrations, and harsh environmental factors.
Product Performance and Quality Assurance
Our manufacturing process prioritizes durability and reliability. We utilize high-grade alloy steel (such as 42CrMo and 50Mn) to ensure superior hardenability and toughness.
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Robust Load Capacity: Designed as four-point contact ball bearings or cross-roller bearings, our units can simultaneously sustain axial force, radial force, and tilting moments.
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Precision Gearing: Whether you require an internal or external gear, our gear teeth are induction hardened to precise specifications, ensuring quiet operation and resistance to wear.
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Advanced Sealing: We employ multi-lip rubber seals (often double or triple lip) to prevent grease leakage and block contaminants like mud, dust, and water, significantly extending service life.
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Low Friction: Optimized raceway geometry reduces rotational resistance, allowing for smooth swinging even at low speeds.
Spesifikasi Teknis
While we manufacture a vast range of custom sizes, the following table outlines common specifications for crawler excavator swing bearings.
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Parameter
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Detail Spesifikasi
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Jenis Bantalan
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Four-Point Contact Ball / Crossed Roller / Three-Row Roller
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Material
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42CrMo, 50Mn, C45 Steel (DIN/ASTM Standards)
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Tipe Roda Gigi
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Roda Gigi Eksternal, Roda Gigi Internal, atau Tanpa Roda Gigi
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Kekerasan
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Raceway: 55-62 HRC; Gear Teeth: 50-55 HRC
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Raceway: 55-62 HRC; Gigi: 50-55 HRC
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NBR Rubber Seals (Oil/Lubrication Filling Holes Included)
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Bolt Hole Type
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Through holes or Tapped holes (ISO/DIN standards)
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Pelumasan
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Pelumasan gemuk dengan nipple gemuk standar
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Kisaran Diameter
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OD 200mm to 5000mm+
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Sertifikasi dan Standar
Quality is not just a promise; it is a documented process. Our factory adheres to strict international standards to ensure compatibility and safety.
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ISO 9001: Our manufacturing facility is ISO 9001 certified, ensuring consistent quality control from raw material selection to final inspection.
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JB/T 2300: We strictly follow the JB/T 2300-2011 standard (the industry benchmark for slewing bearings).
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OEM Compatibility: Our products are designed to be interchangeable with major global brands (e.g., Rothe Erde, Kaydon, Silverthin) and fit major excavator brands like Caterpillar, Komatsu, Hitachi, and Volvo.
Comprehensive Product Service
We provide more than just hardware; we offer a partnership.
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Custom Manufacturing: If you have specific design requirements or non-standard dimensions, our engineering team can produce custom solutions.
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Rapid Prototyping: We utilize CNC machining centers to quickly produce samples for testing.
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After-Sales Support: We offer technical guidance on installation and maintenance to prevent common issues like gear skipping or raceway spalling.
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Global Logistics: Secure packaging (oil paper + wooden crates) ensures your bearings arrive damage-free, regardless of the shipping distance.
Aplikasi
Our crawler excavator swing bearings are the core component for a variety of heavy machinery applications:
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Hydraulic Excavators: From compact urban diggers to large-scale mining excavators.
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Crawler Cranes: Supporting heavy lifting and rotation.
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Rotary Drilling Rigs: Handling high torque and vertical loads.
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Mining Shovels: Operating in the most abrasive and high-impact environments.
Pertanyaan yang Sering Diajukan (FAQ)
Q1: How do I identify the correct swing bearing for my excavator?
A: You can identify the bearing by checking the part number stamped on the inner or outer ring. Alternatively, you can provide us with the machine model (e.g., CAT 320, Komatsu PC200) and the dimensions (Bolt Circle Diameter, Outer Diameter, and Height).
Q2: What is the difference between a ball type and a roller type swing bearing?
A: Ball-type bearings (four-point contact) generally offer higher static load capacity and are common in standard excavators. Roller-type bearings (crossed or three-row) offer higher dynamic load capacity and rigidity, making them suitable for larger machines or those with higher impact loads.
Q3: Do you offer bearings with gears?
A: Yes. We manufacture internal gear, external gear, and gearless (smooth ring) swing bearings. Please specify your gear module and tooth count requirements.
Q4: What is the lead time for production?
A: For standard models, we often have stock or can ship within 7-15 days. Custom or large-diameter bearings may require 30-60 days depending on the complexity.
Q5: How should I maintain the swing bearing?
A: Regular lubrication is key. Grease the bearing every 100-500 operating hours (depending on conditions). Also, inspect the mounting bolts for tightness and check the gear mesh for proper backlash.
