Crane Turntable Bearing Manufacturer | High-Load Slewing Solutions
Engineered for Heavy-Duty Lifting Applications
As a professional manufacturer specializing in rotary technology, we understand that the crane turntable bearing (also known as a slewing bearing or swing bearing) is the critical "joint" of your machinery. It must withstand complex compound loads while ensuring precise rotation under extreme stress. Our heavy-duty turntable bearings are designed specifically for the rigorous demands of mobile cranes, crawler cranes, and port lifting equipment, delivering the stability and durability required for safe and efficient operations.
製品性能と品質
Our crane turntable bearings are engineered to support axial forces, radial forces, and tilting moments simultaneously. We utilize advanced metallurgical processes to ensure superior performance in harsh environments.
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High-Load Capacity Design: We offer various structural configurations, including Single-Row Four-Point Contact Ball, Double-Row Ball, and Three-Row Roller designs. The three-row roller configuration is specifically optimized for large-tonnage cranes, offering the highest load-bearing capacity in a compact assembly.
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Precision Hardening: The raceways undergo precise induction hardening (HRC 55-62), creating a hardened layer depth that maximizes wear resistance while maintaining the core toughness of the ring. This prevents spalling and deformation under heavy shock loads.
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Robust Sealing Solutions: To prevent the ingress of contaminants like dust, sand, and moisture—common on construction sites—our bearings feature multi-stage sealing systems. Options include rubber seals, labyrinth seals, and specialized scraper seals for extreme conditions.
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Integrated Gear Options: We provide precision gear cutting (internal or external teeth) directly on the bearing rings. Our gear hardening processes ensure the teeth can withstand high torque transmission from the swing drive without premature wear.
当社のシールシステムは、オイル、塵、湿気に耐性のあるデュアルリップNBRゴムシールを採用し、汚染リスクとメンテナンス頻度を大幅に低減します。潤滑は戦略的に配置されたグリース注入口により最適化され、すべての転動体に均等に分配されます。
We manufacture both standard and custom specifications to match OEM requirements. Below are the typical parameters for our crane series:
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Specification Category
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Details
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ベアリングタイプ
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Single Row Ball, Double Row Ball, Three Row Roller, Crossed Roller
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材質
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42CrMo4, 50Mn, 42CrMo, or Custom Alloy Steel
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50Mn(ご要望に応じて42CrMoも可)
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55-62 HRC (Induction Hardened)
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Gear Treatment
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Soft teeth, Induction Hardened Teeth, or Nitrided
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ISO P0(P6対応可)
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Rubber Lip Seal, Labyrinth Seal, Steel Face Seal
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内歯ギア、外歯ギア、またはギアレス
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Grease lubrication with standard or custom oil nipples
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材料トレーサビリティ:すべての鋼材に対し、EN 10204 3.1材料証明書を提供。
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Standard (P6) to High Precision (P5/P4)
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Corrosion Protection
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Zinc-Nickel Plating, Dacromet, or Phosphating
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認証と規格
Quality assurance is the cornerstone of our manufacturing process. Our production facility adheres to strict international standards to ensure every crane turntable bearing leaving our factory meets global safety requirements.
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ISO 9001 Quality Management System: Certified manufacturing processes ensuring consistency and traceability.
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CE Certification: Compliance with European safety and health requirements.
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Material Traceability: Full EN 10204 3.1 material certificates available for all steel components.
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Custom Approvals: We can manufacture according to specific standards required by crane classification societies (e.g., DNV, ABS, LR) upon request.
また、3D CADモデル(STEP、IGES、Parasolid)、取扱説明書、トルク仕様を含むデジタル製品ドキュメントも提供しています。
Our bearings serve as the pivotal rotation point for a wide range of heavy machinery. Key applications include:
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Mobile Cranes: All-terrain and rough-terrain cranes requiring high dynamic load capacity.
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Crawler Cranes: Heavy lifting equipment where reliability is non-negotiable.
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Port and Shipyard Cranes: Gantry cranes and floating cranes exposed to high corrosion environments.
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Construction Hoists: Tower cranes and concrete placing booms.
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Offshore Equipment: Wind turbine installation vessels and offshore pedestal cranes.
当社のサービス
Beyond manufacturing, we provide comprehensive lifecycle support:
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Technical Selection: Our engineers assist in calculating load ratings (static and dynamic) to select the optimal bearing size for your specific crane model.
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OEM Replacement: We produce direct replacements for major international brands, allowing for cost-effective maintenance and repair.
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Customization: From modifying bolt hole patterns to adjusting gear modules, we adapt our designs to fit your existing machinery footprint.
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After-Sales Support: We offer guidance on installation, lubrication schedules, and maintenance to extend the service life of the bearing.
よくある質問(FAQ)
Q: What is the lead time for a standard crane slewing bearing?
A: For standard models, we typically maintain stock or have a production lead time of 15-30 days. Custom or large-diameter bearings may require 45-60 days depending on the complexity of the gear machining.
Q: Can you supply bearings with specific gear parameters?
A: Yes. We have in-house gear hobbing and shaping capabilities. We can match your existing pinion gear specifications or design a new gear set based on your torque requirements.
Q: How do I prevent corrosion in marine environments?
A: For port or offshore cranes, we recommend our specialized coating options, such as Dacromet or zinc-nickel plating, combined with stainless steel fasteners and heavy-duty face seals to protect the raceways from saltwater ingress.
Q: Do you provide installation manuals?
A: Yes, every shipment includes a detailed technical manual covering bolt tightening torques, greasing intervals, and run-in procedures to ensure optimal performance.